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MIG welding was developed in the 1940's and 60 years later the general principle is still very much the same. MIG welding uses an arc of electricity to create a short circuit between a continuously fed anode (+ the wire-fed welding gun) and a cathode ( - the metal being welded).

The heat produced by the short circuit, along with a non-reactive (hence inert) gas locally melts the metal and allows them to mix together. Once the heat is removed, the metal begins to cool and solidify, and forms a new piece of fused metal.

A few years ago the full name - Metal Inert Gas (MIG) welding was changed to Gas Metal Arc Welding (GMAW) but if you call it that most people won't know what the heck your talking about - the name MIG welding has certainly stuck.

MIG welding is useful because you can use it to weld many different types of metals: carbon steel, stainless steel, aluminum, magnesium, copper, nickel, silicon bronze and other alloys. 

Here are some advantages to MIG welding:

  The ability to join a wide range of metals and thicknesses

·         All-position welding capability

·         A good weld bead

·         A minimum of weld splatter

·         Easy to learn
 

Here are some disadvantages of MIG welding:

      MIG welding can only be used on thin to medium thick metals

·         The use of an inert gas makes this type of welding less portable than arc welding which requires no external source of shielding gas

·         Produces a somewhat sloppier and less controlled weld as compared to TIG (Tungsten Inert Gas Welding)

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